No. 36735 (New Rule): Rule R307-353. Plastic Part Coatings

(New Rule)

DAR File No.: 36735
Filed: 09/06/2012 05:36:58 PM

RULE ANALYSIS

Purpose of the rule or reason for the change:

In 2006, EPA tightened the 24-hour PM2.5 national ambient air quality standard from 65 to 35 micrograms per cubic meter. Currently, seven Utah counties have been found by EPA to not meet this standard. Automobile, truck, and business machine plastic part coating line operations emit volatile organic compounds (VOCs), which are precursors to the formation of PM2.5. This rule for the PM2.5 State Implementation Plan will lower VOCs that are emitted from from these coating operations.

Summary of the rule or change:

This rule applies to automobile, truck, and business machine plastic part coating line operations that have the potential to emit 2.7 tons of volatile organic compounds (VOC) per year and that are located in Box Elder, Cache, Davis, Salt Lake, Tooele, Utah, and Weber counties. The rule establishes reasonably available control technology requirements to reduce VOC emissions. Owners and operators have the option to reduce VOCs by applying coatings with the VOC limits established in the rule or to use add-on controls to achieve at least a 90% VOC reduction. During the public comment period, the Air Quality Board is requesting public input on the appropriateness of applying this rule in Tooele and Box Elder counties.

State statutory or constitutional authorization for this rule:

• Subsection 19-2-104(1)(a)

Anticipated cost or savings to:

the state budget:

This rule may add to the Division of Air Quality's administrative costs; however, those costs will be minimal. Therefore, there are no anticipated costs or savings to the state budget.

local governments:

This rule does not create any new requirements for local government; therefore, there are no anticipated costs or savings to local government.

small businesses:

Anticipated cost to sources is $2,020 per ton VOC removed.

persons other than small businesses, businesses, or local governmental entities:

This rule applies to coating operations of in the manufacturing or reconditioning of metal cans, drums, pails, and lids that have the potential to emit 2.7 tons of volatile organic compounds (VOC) per year. There are no anticipated costs or savings to persons other than small businesses, businesses, or local government entities.

Compliance costs for affected persons:

The compliance cost to implement the requirements of this rule is approximately $2,020 per ton VOC removed.

Comments by the department head on the fiscal impact the rule may have on businesses:

The cost to business to comply with this rule is approximately $2,020 per ton VOC removed.

Amanda Smith, Executive Director

The full text of this rule may be inspected, during regular business hours, at the Division of Administrative Rules, or at:

Environmental Quality
Air QualityRoom Fourth Floor
195 N 1950 W
SALT LAKE CITY, UT 84116-3085

Direct questions regarding this rule to:

• Mark Berger at the above address, by phone at 801-536-4000, by FAX at 801-536-0085, or by Internet E-mail at [e-mail]

Interested persons may present their views on this rule by submitting written comments to the address above no later than 5:00 p.m. on:

10/31/2012

Interested persons may attend a public hearing regarding this rule:

• 10/17/2012 06:00 PM, Utah Department of Environmental Quality, 195 N 1950 W, Room No. 1015, SLC, UT
• 10/15/2012 11:00 AM, Bridgerland Applied Technology College, 1301 N 600 W, Rooms 171 D and E, Logan, UT
• 10/16/2012 11:00 AM, Mountainland Association of Governments, 586 E 800 N, Orem, UT
• 10/17/2012 02:00 PM, Utah Department of Environmental Quality, 195 N 1950 W, Room No. 1015, SLC, UT

This rule may become effective on:

12/06/2012

Authorized by:

Bryce Bird, Director

RULE TEXT

R307. Environmental Quality, Air Quality.

R307-353. Plastic Part Coatings.

R307-353-1. Purpose.

The purpose of this rule is to limit volatile organic compound (VOC) emissions from automobile, truck, and business machine plastic part coating lines.

 

R307-353-2. Applicability.

R307-353 applies to automobile, truck, and business machine plastic part coating line operations, including related cleaning activities, that have the potential to emit 2.7 tons per year of VOCs and that are located in Box Elder, Cache, Davis, Salt Lake, Tooele, Utah and Weber counties.

 

R307-353-3. Exemptions.

(1) The provisions of this rule shall not apply to any of the following:

(a) Stencil coatings;

(b) Safety-indicating coatings;

(c) Electric-insulating and thermal-conducting coatings;

(d) Magnetic data storage disk coatings;

(e) Plastic extruded onto metal parts to form a coating;

(f) Touch-up coatings;

(g) Repair coatings; and

(h) Textured finishes.

(2) If a coating line is subject to the requirements for existing automobile, light-duty truck, and other product and material coatings or for existing metallic surface coating lines, the coating line shall be exempt from this rule.

 

R307-353-4. Definitions.

The following additional definitions apply to R307-350:

"Air dried coating" means coatings that are dried by the use of air or a forced warm air at temperatures up to 194 degrees Fahrenheit.

"Baked coating" means coatings that are cured at a temperature at or above 194 degrees Fahrenheit.

"Coating" means a protective, functional, or decorative film applied in a thin layer to a surface. This term often applies to paints such as lacquers or enamels. It is also used to refer to films applied to paper, plastics, or foil.

"Electric-insulating and thermal-conducting" means a coating that displays an electrical insulation of at least 1000 volts DC per mil on a flat test plate and an average thermal conductivity of at least 0.27 BTU per hour-foot-degree-Fahrenheit.

"Magnetic data storage disk coating" means a coating used on a metal disk which stores data magnetically.

"Primer" means a coating applied to a surface to provide a firm bond between the substrate and subsequent coats.

"Repair coating" means a coating used to recoat portions of a part or product which has sustained mechanical damage to the coating.

"Safety-indicating coating" means a coating which changes physical characteristics, such as color, to indicate unsafe condition.

"Stencil coating" means an ink or a coating which is rolled or brushed onto a template or stamp in order to add identifying letters or numbers to metal parts and products.

"Textured finish" means a rough surface produced by spraying and splattering large drops of coating onto a previously applied coating. The coatings used to form the appearance of the textured finish are referred to as textured coatings.

"Touch-up coating" means a coating used to cover minor coating imperfections appearing after the main coating operation.

"Topcoat" means the last film-building finishing material applied in a finishing system. Non-permanent final finishes are not topcoats.

 

R307-353-5. Emission Standards.

(1) For automobile and truck plastic parts coating lines:

(a) Each owner or operator shall not apply coatings with a VOC content in excess of the amounts specified in Table 1 or shall use an add-on control device as specified in R307-353-7.

(b) Except as provided for in R307-353-3, any coating that is subject to an emission rate specified in Table 1 shall not be applied with conventional air-atomizing spray equipment. All spray equipment shall be installed, maintained, and operated in accordance with the recommendations and design of the equipment manufacturer.

(c) For red and black coatings, the emission limitation shall be determined by multiplying the appropriate limit in Table 1 by 1.15.

(d) When Method 24 is used to determine the VOC content of a high bake coating, the applicable emission limitation shall be determined by adding 0.5 to the appropriate limit in Table 1.

(e) When Method 24 is used to determine the VOC content of an air-dried coating, the applicable emission limitation shall be determined by adding 0.1 to the appropriate limit in Table 1.

 

TABLE 1

AUTOMOBILE AND TRUCK PLASTIC PARTS COATING LINES

(values in pounds of VOC per gallon of coating, minus water, as applied)



COATING CATEGORY                           VOC EMISSION RATES



High bake coating - exterior &

interior parts



     Prime



          Flexible coating                        4.5



          Nonflexible coating                     3.5



     Topcoat



          Basecoat                                4.3



          Clearcoat                               4.0



          Non-basecoat/clearcoat                  4.3



Air-dried coating - exterior parts

     Prime                                        4.8



          Topcoat



          Basecoat                                5.0

          Clearcoat                               4.5

          Non-basecoat/clearcoat                  5.0

     Air-dried coating - interior parts           5.0



     Touch-up and repair                          5.2

 

(2) For business machine plastic parts coating lines:

(a) Each owner or operator shall not apply coatings with a VOC content in excess of the amounts specified in Table 2 or shall use an add-on control device as specified in R307-353-7.

(b) Any prime or topcoat coating that is subject to the emission rate specified in Table 2 shall not be applied with air-atomizing spray equipment. All spray equipment shall be installed, maintained, and operated in accordance with the recommendations and design of the equipment manufacturer.

 

TABLE 2

BUSINESS MACHINE PLASTIC PARTS COATING LINES

(values in pounds of VOC allowed to be emitted per gallon of

coating, minus water, as applied)



COATING CATEGORY                           VOC EMISSION RATES



  Prime                                             2.9



  Topcoat                                           2.9



  Texture coat                                      2.9



  Fog coat                                          2.2



  Touch-up and repair                               2.9

 

(3) If a part consists of both plastic and metal surfaces and is exempted from the requirements for existing metallic surface coating lines, the part shall be subject to this rule.

 

R307-353-6. Work Practices and Recordkeeping.

(1) The owner or operator shall:

(a) Store all VOC-containing coatings, thinners, and cleaning materials in closed containers;

(b) Minimize spills of VOC-containing coatings, thinners, and cleaning materials;

(c) Clean up spills immediately;

(d) Convey any coatings, thinners, and cleaning materials in closed containers or pipes;

(e) Close mixing vessels that contain VOC coatings and other materials except when specifically in use; and

(f) Minimize usage of solvents during cleaning of storage, mixing, and conveying equipment.

(2) The owner or operator shall maintain records from the manufacturer that demonstrate compliance with the emission standards of R307-348-5.

 

R307-353-7. Optional Add-On Controls.

(1) The owner or operator may install and maintain an

incinerator, carbon adsorption, or any other add-on emission control device, provided that the emission control device will attain at least 90% efficiency performance.

(2) The owner or operator of a control device shall provide certification from the manufacturer that the emission control system will attain required efficiency performance.

(3) Emission control systems shall be operated and maintained in accordance with the manufacturer recommendations. The owner or operator shall maintain for a minimum of two years records of operating and maintenance sufficient to demonstrate that the equipment is being operated and maintained in accordance with the manufacturer recommendations.

 

R307-353-8. Compliance Schedule.

All sources within Box Elder, Cache, Davis, Salt Lake, Tooele, Utah and Weber counties shall be in compliance with this rule by January 1, 2014.

 

KEY: air pollution, emission controls, coatings, plastic parts

Date of Enactment or Last Substantive Amendment: 2012

Authorizing, and Implemented or Interpreted Law: 19-2-104(1)(a)

 

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